As an essential component of automatic equipment and other mechanical equipment transmission products, the hard gear reducer plays an important role in the stability of the entire transmission system, and has the advantages of small size, high life, high accuracy and no oil leakage. Its gear is made of high-strength low-carbon alloy steel through carburizing and quenching. The gear has high hardness. The gear adopts the process of CNC grinding. It has the characteristics of high precision, good contact, high transmission efficiency, smooth operation and low noise. It also has strong pitting resistance and wear resistance. The core has good toughness, which makes the strength and service life of the tooth root higher than that of the medium hard tooth surface. However, if the hardness of the reducer with hard tooth surface produced by the hard gear reducer does not meet the requirements, or if the operation is improper or the service cycle is too long, the wear of the hard gear will be accelerated, thus affecting the normal operation of the transmission power. Therefore, we need to avoid the occurrence of the above conditions.
First of all, the main performance of the failure after a long time of use is that the vibration increases and the noise increases during use, and the main reason for this is that the internal parts of the case are worn too much or damaged.
Secondly, the parts that may be damaged are the wear of the gear tooth surface, the fracture of the gear tooth, the wear of the gear shaft hole or keyway, the screw hole at the bearing hole is easy to fail due to wear, and the wear of the shaft surface and keyway is also easy to occur due to the long service time. If there is wear on the shaft surface and shaft hole of the hardened gear reducer, we can tell you a simple way to restore the original accuracy of the parts by electroplating; However, if the tooth of the hard gear face is damaged due to breakage, it is already fatal and cannot be repaired. Only new parts can be reworked.
Therefore, to select the manufacturer of hard gear reducer, first of all, we must look at the qualification of the manufacturer of hard gear reducer, and in the process of selection, we must select a good model to ensure the use safety factor of hard gear reducer, and operate in strict accordance with the instructions to give full play to the maximum efficiency of hard gear reducer. In addition, the reducer should be cleaned regularly. The gearbox cleaner can use the original oil supply and drainage system of the gearbox and the filtered old oil to realize the functions of cleaning the gearbox, rapid filtering of waste oil, and filling of new oil. The operation process does not change the hardware facilities and does not add cleaning agent, which ensures the safe operation of the gearbox and extends its service life.
WPWDKA100,WPWDKA120,WPWDKA135,WPWDKA155,WPWDKA175
