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  • Common problems and cause analysis of helical gear reducers

    2023-07-13
    1. Gearbox heating and oil leakageIn order to improve efficiency, WPWKV40, WPWKV50, WPWKV60, WPWKV70, WPWKV80Worm gear reducer manufacturers typically use non-ferrous metals as worm gears, while worm gears use hard steel. Due to the Sliding friction drive, more heat will be generated during operation, which will lead to the difference in thermal expansion between the reducer components and seals, thus forming a gap on each mating surface. Due to the increase in temperature, the lubricating oil will become thinner, which can easily cause leakage. There are four main reasons for this situation. ...
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  • What factors will affect the load-bearing capacity of the gearbox

    2023-07-13
    The problem of poor bearing capacity often occurs in the operation of reducers. Based on the analysis of the working principle of the reducer, the factors that affect the bearing capacity of the reducer are as follows:Firstly, the impact of the WPWDKV155, WPWDKV175, WPWDKV200, and WPWDKV250 reducers themselvesThe manufacturing accuracy and operating speed of gears are internal factors that affect the load-bearing capacity of reducers. The ideal motion of a gear pair is a constant input and output speed. Due to errors in gear processing and assembly, the gears move relatively during the...
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  • How to properly maintain and maintain the gearbox?

    2023-07-13
    There are two ways to connect WPWDKT250,WPWV40,WPWV50,WPWV60,WPWV70 the gearbox. One way is to embrace. That is to say, the output shaft of the servo motor extends into the reducer and is connected through a flange. The reducer has a deformable collar that can securely secure the servo motor shaft by operating the locking screw. Another is connected to an external coupling machine. Due to the use of an external coupling machine, a servo motor and keyway are required.1. Clean the inside and outside of the equipment, clean sliding surfaces, wires, racks, gearboxes, oil holes, etc. No oil stains....
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  • How is the servo planetary reducer connected to the motor?

    2023-07-06
    The four major series of gear servo  WPWDKV155,WPWDKV175,WPWDKV200,WPWDKV250 planetary reducers are the R series, K series, F series, and S series, which are the most commonly used four types of gear servo planetary reducers. It has a long application time and a wide range of applications, playing a crucial role in the gearbox industry. Below, the editor will explain the connection methods between the four series of servo planetary reducers and motors:Generally speaking, when customers purchase four series of servo reducers, they will purchase them together with the motor. At this time,...
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  • Planetary reducer manufacturers teach you how to purchase reducers

    2023-07-06
    WPWKV40,WPWKV50,WPWKV60,WPWKV70,WPWKV80 The planetary reducer factory teaches you five steps to purchase a suitable planetary reducerThe first step is to allow the input shaft diameter of the planetary reducer to be consistent with the output shaft diameter of the motor, and the tolerance must be consistent. Although many ordinary reducers are connected by adding a shaft sleeve when the shaft diameter is different, for planetary reducers, adding a shaft sleeve connection will greatly reduce the output accuracy of the planetary reducer.Step 2. The allowable input flange cannot be larger or...
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  • How do planetary gearbox manufacturers save energy and reduce emissions?

    2023-07-06
    Since the 1980s, due to the development of world gear technology, the production and application technology of domestic reducers has become increasingly mature. During this period, Chinese planetary gearbox manufacturers have gone through a long process of development in the application of several types of gear technologies from blindly imitating to being able to independently design. Nowadays, the widespread application of various new technologies has enabled Chinese planetary gearbox manufacturers to independently design and manufacture capabilities that can basically meet domestic demand,...
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  • Which parts of the planetary reducer lubrication system need to be inspected

    2023-06-29
    Firstly, check the quality of the lubricating oil 4 weeks before the planetary reducer teeth inspection. Simple judgment can be made based on experience to check the color, moisture, precipitation, odor, foam, etc. of lubricating oil. In order to obtain accurate indicators, it is necessary to send the oil sample to the lubricating oil supplier for analysis. Based on the analysis results, the condition of the lubricating oil and the types and quantities of impurities can be obtained. Oil failure may indicate improper operation, blockage of lubricating oil pipelines, or failure of heat...
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  • Introduction to the function of planetary reducer oil seal

    2023-06-29
    Oil seals are mainly used to seal oil mechanical components, which will isolate the transmission components that require lubrication from the output components to prevent lubricating oil leakage. The oil seal of the WPWS80,WPWS100,WPWS120,WPWS135,WPWS155 planetary reducer is used to seal the oil and avoid internal oil leakage of the reducer. The advantages of oil seals mainly include:1. Oil seal production is simple: Oil seals can be formed in one go, and even for complex oil seals, the manufacturing process is not complicated. The metal skeleton oil seal can be formed by pressing, bonding,...
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  • Introduction to the technical requirements of planetary reducers

    2023-06-29
    The planetary reducer is a highly versatile product with a wide range of applications, and non personnel have little understanding of it. So how to use planetary reducers correctly? Below are some technical requirements for WPWDX50,WPWDX60,WPWDX70,WPWDX80,WPWDX100 planetary reducer knowledge, mainly reflected in the following aspects:1. Before assembling the planetary reducer, all parts should be cleaned with kerosene, and the rolling bearings should be cleaned with gasoline without any debris. The inner wall should be painted twice with oil resistant paint.2. Through lead wire inspection, the...
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  • How to Control the Noise of Gear Reducers

    2023-06-23
    In order to prevent the gearbox from not passing factory testing, one of the reasons is that the WPEDA40-70,WPEDA50-80,WPEDA60-100,WPEDA70-120,WPEDA80-135 gearbox has intermittent high noise; Tested with the ND6 fine sound level meter, the low noise reducer is 72.3Db (A), meeting the factory requirements; The high noise reducer is 82.5dB (A), which cannot meet the factory requirements.After repeated testing, analysis, and innovative experiments, the conclusion drawn is that comprehensive management of all aspects of consumption is necessary in order to effectively reduce the noise of gear...
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  • How to distinguish between planetary reducers and cycloidal pinwheel reducers

    2023-06-23
    Friends who have just come into contact with the mechanical industry often feel confused when faced with a wide variety of reducers, unable to distinguish between different types of WPWDV135,WPWDV155,WPWDV175,WPWDV200,WPWDV250 reducersWhat are the differences between speed reducers, as well as their main structures and functions? This has caused a lot of confusion for those engaged in related work, especially those engaged in mechanical sales. Below, we will analyze the structures and characteristics of two different types of speed reducers to explain how to distinguish them. We hope that...
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  • Application of planetary gear reducers

    2023-06-23
    The specific application method of planetary gear reducers is reflected in the usage method. Therefore, they are usually called planetary reducers, and spiral elevators use planetary needle teeth meshing and planetary transmission.  WPWV80,WPWV100,WPWV120,WPWV135,WPWV155 Planetary reducers can be widely used in industries such as petroleum power generation as driving or deceleration equipment. Its common bumpy structure can replace ordinary cylindrical gear reducers and worm gear reducers in many situations. Therefore, planetary gear reducers are widely used in various industries and...
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