WPWKV40,WPWKV50,WPWKV60,WPWKV70,WPWKV80 Gear reducers are an indispensable part of modern industry, among which bevel gearboxes and hard tooth bevel gear reducers are two commonly used types of reducers. This article will introduce the characteristics and differences of these two types of reducers, as well as their application and selection methods in industry.
1、 Bevel gearbox
A bevel gearbox is a common type of reducer, consisting of a pair of bevel gears that change the output speed and torque by changing the helix angle and number of teeth of the two bevel gears. The bevel gearbox has the following characteristics:
1. Wide range of transmission ratio: The transmission ratio of the bevel gearbox can be adjusted within a large range to meet the needs of different loads and speeds.
2. Strong load-bearing capacity: The bevel gears of the bevel gearbox have a large contact area and high load-bearing capacity, which can withstand large loads and impacts.
3. High transmission efficiency: The transmission efficiency of the bevel gearbox is high, reaching over 90%.
4. Long service life: The bevel gear material and heat treatment process of the bevel gear box require high requirements, which can ensure a long service life.
2、 Hardened bevel gear reducer
The hard tooth bevel gear reducer is a new type of reducer, which adopts the design of hard tooth bevel gears and hypoid gears, with higher transmission accuracy, lower noise, and higher transmission efficiency. The hard tooth bevel gear reducer has the following characteristics:
1. High transmission accuracy: The transmission accuracy of the hard tooth bevel gear reducer can reach up to level 1, ensuring high-precision transmission requirements.
2. Low noise: Due to the use of hypoid gear design, the noise of the hard tooth bevel gear reducer is relatively low, which can meet the requirements of low noise.
3. High transmission efficiency: The transmission efficiency of the hard tooth bevel gear reducer can reach over 90%, which can ensure high efficiency transmission requirements.
4. Long service life: The hard tooth surface material and heat treatment process of the hard tooth surface bevel gear reducer require high requirements, which can ensure a long service life.
3、 The difference between bevel gear boxes and hard tooth bevel gear reducers
There are differences between bevel gearboxes and hard tooth bevel gear reducers in the following aspects:
1. Different transmission methods: The bevel gearbox adopts bevel gear transmission, while the hard tooth bevel gear reducer adopts hypoid gear transmission.
2. Different transmission accuracy: The transmission accuracy of hard tooth bevel gear reducers is higher than that of bevel gearboxes.
3. Different noises: The noise of the hard tooth bevel gear reducer is lower than that of the bevel gearbox.
4. Different service life: Due to the high requirements of materials and heat treatment processes, the service life of hard tooth bevel gear reducers is longer than that of bevel gearboxes.
4、 Application fields and selection methods
Bevel gearboxes and hard tooth bevel gear reducers are widely used in various industrial fields, such as steel, mining, lifting, petroleum, chemical industry, etc. When selecting a model, it is necessary to choose a suitable one based on actual needs, including factors such as transmission ratio, load, and speed. At the same time, factors such as usage environment and maintenance need to be considered.
In summary, bevel gearboxes and hard tooth bevel gear reducers are commonly used types of reducers in industry. Understand their characteristics, differences, and application areas and the selection method helps us choose the appropriate reducer model in practical applications, improving the efficiency and stability of industrial production.
