WPEA40-70,WPEA50-80,WPEA60-100,WPEA70-120,WPEA80-135Gear reducer mechanism
summary
The ZLY335-18-2 hard tooth surface cylindrical gear reducer is a widely used reduction equipment in the industrial field, with advantages such as high efficiency, low noise, and long service life. The reducer is composed of main components such as gears, shafts, bearings, and casing. Through reasonable structural design, stable operation and efficient transmission of the reducer are achieved. This article will provide a detailed introduction to the mechanism characteristics and usage precautions of the ZLY335-18-2 hard tooth surface cylindrical gear reducer.
Institutional characteristics
1. Gear design
The gears of the ZLY335-18-2 hard tooth surface cylindrical gear reducer are made of high-quality low-carbon alloy steel and undergo heat treatment processes such as carburization and quenching. They have the advantages of high strength, high hardness, and good wear resistance. The tooth profile of the gear is precisely calculated and processed to ensure the smoothness and accuracy of the transmission.
2. Axis design
The shaft is a key component connecting gears. The shaft of the ZLY335-18-2 reducer is made of alloy steel material, which has been finely processed and heat treated, and has advantages such as high strength, high stiffness, and good wear resistance. The shaft is equipped with gears and bearings, which are precisely positioned and adjusted to ensure a good fit between the shaft, gears, and bearings.
3. Design of bearings
Bearings are the key components that support the rotation of gears. The ZLY335-18-2 reducer uses rolling bearings as the supporting components, which have the advantages of low friction resistance, high transmission efficiency, and easy maintenance. The bearings undergo precision machining and selection, ensuring the accuracy of fit with the shaft and rotational flexibility.
4. Box design
The housing is the basic component of the reducer. The housing of the ZLY335-18-2 reducer is welded with high-quality low-carbon steel plates, which have been precision processed and inspected, and have advantages such as high precision, high stiffness, and corrosion resistance. The box is equipped with input and output shafts, bearing seats and other components, providing a stable operating environment for gear transmission.
Precautions for use
1. Installation environment
The reducer should be installed in an environment without severe vibration to avoid resonance with other vibration sources. At the same time, it is necessary to maintain good ventilation around the reducer to avoid debris blocking the heat dissipation port.
2. Operation and use
Operators should be familiar with the user manual of the gearbox, understand the structural characteristics and usage requirements of the gearbox. During operation, it is necessary to strictly control the input and output speed and torque to avoid overloading or overload operation. At the same time, it is necessary to regularly check the lubrication of the reducer and replenish lubricating oil in a timely manner.
3. Maintenance and upkeep
The reducer should be regularly inspected and maintained during use, including measures such as cleaning internal parts and replacing lubricating oil. During the maintenance process, it is important to maintain cleanliness and prevent dust and debris from entering the interior of the gearbox. At the same time, it is necessary to regularly check whether the fasteners are loose and tighten the fixing bolts in a timely manner.
4. When not in use for a long time, the gearbox should be stored in a dry and ventilated warehouse to avoid direct sunlight and humid environments. At the same time, it is necessary to regularly inspect the gearbox for corrosion or damage, and promptly repair or replace damaged components.
