WPEDO60-100,WPEDO70-120,WPEDO80-135,WPEDO80-147,WPEDO100-155 Cycloidal reducer is a special type of reducer widely used in the current market, which has higher stability and reliability, making it widely popular in the fields of mechanical manufacturing and processing. However, like other mechanical equipment, many problems such as rust, wear, overload, and long-term effects of environmental factors can lead to the failure of the equipment. Therefore, correct maintenance and repair is a necessary condition to ensure production efficiency. This article will list some common faults and provide corresponding maintenance tutorials for cycloidal reducers for reference.
How to repair the cycloidal reducer
1、 The clutch of the cycloidal reducer is stuck
"Clutch jamming" is one of the common faults in cycloidal reducers. At this point, we first need to check the wear of the clutch plate and the tightness of the transmission components, and then make necessary adjustments. If the problem persists, the large ring gear can be removed and cleaned of grease, which is suitable for solving the problem in a short period of time.
2、 Cycloidal reducer oil leakage
Due to the inevitable wear and corrosion of the cycloidal reducer during operation, sealing components fail and oil leakage accidents occur. At this point, we can first check the sealing condition of the oil seal to determine whether it needs to be replaced or cleaned completely.
You can also check whether the filter screen in the fuel tank is clean, and whether the guide plate and fuel filler are installed properly and vertically. In addition, attention should also be paid to checking the type and service life of lubricating oil, regularly changing the oil to maintain the good operation of the equipment.
3、 Vibration of cycloidal reducer
During use, if the established noise and vibration values are found to be increasing, it may be due to loose components of the cycloidal reducer or damage to mechanical components. At this point, we need to inspect multiple parts of the cycloidal reducer, such as the transmission shaft, gears, etc., to determine which part is faulty.
Once the problem is identified, we can make more specific repairs. For the parts that come into contact with wear and tear, we can check the smoothness and surface hardness of the contact surface, and then process, repair or replace spare parts as needed to ensure the smooth operation of the reducer.
4、 Worn rotor of cycloidal reducer
If the bearings or overcurrent parts are damaged, the rotor of the cycloidal reducer needs to be replaced. For this type of replacement work, we need to pay attention to the following points: check the sealing performance of the transmission shaft seal; Bearing inspection (installation directly pushes the bearing or deep groove bearing); Then, assemble and adjust the verticality of the shaft center, and check for any issues of tightness or looseness.
Accurate diagnosis and maintenance plans are crucial for any type of malfunction. In the maintenance of the above four specific problems, it is very important to accurately locate the problem and solve the specific fault in a targeted manner. At the same time, regular maintenance and inspection of the cycloidal reducer, combined with reasonable lubrication and protection measures, can effectively improve the performance and service life of the equipment.
The maintenance of the cycloidal reducer is not difficult, but maintaining it well can not only extend the service life of the machine, but also improve production efficiency and reduce operating costs. We hope that the introduction in this article will be helpful to you.
